Temperature-resistant cables - Reliable connection solutions for extreme temperature
In many industrial applications, cables and wires are exposed to extreme heat and cold. This can cause damage and malfunctions, leading to potentially costly machine downtime. For these types of applications, there are cables and wires available that are specially designed and constructed to withstand temperature fluctuations and are therefore more reliable.
Temperature-resistant cables are a critical component in ensuring safety and performance in industries that require high heat resistance, such as the steel industry. In these industrial environments, temperatures frequently exceed the safety limits of standard cables, posing a risk of electrical shorts or cable breaks due to the insulation burning or failing. Thanks to specialized materials such as silicone, mica, or Teflon, temperature-resistant cables offer resistance to oxidation and abrasion and do not degrade in high-temperature environments.
At HELU, whether it’s control cables, data cables, we offer temperature-resistant cable products suitable for this specific industrial environment. And for cable systems running from substations to factory premises, we also have suitable underground and medium-voltage cables in our diverse product portfolio.
HELU's portfolio of temperature-resistant cables
PVC and Cross-linked Cables (max. 145°C)
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Cross-linked Single Core Cables (-55°C up to +145°C)
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Silicone Single Cores (-60°C up to 180°C)
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FEP Cables (-100°C up to +205°C)
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FEP Single Cores (-100°C up to +205°C)
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PTFE Single Cores (-190°C up to +260°C)
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Glass Silk Cables (-60°C up to +400°C)
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Glass Silk Single Cores (max. 600°C)
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145°C temperature-resistant cables
These temperature-resistant cables are designed for applications exposed to high thermal stress. They combine durable materials with reliable electrical performance, making them ideal for machinery, automation, and industrial installations. PVC and cross-linked insulation ensure flexibility, a long service life, and safety even under demanding conditions. Perfect for environments where temperatures reach up to 145 °C.
145°C single core temperature-resistant cables (Cross-linked material)
Cross-linked single-core cables are designed for applications exposed to high thermal stress. With an operating temperature range of -55 °C to 145 °C, they offer reliable electrical performance, excellent mechanical strength, and a long service life. The cross-linked insulation provides enhanced safety and resistance to thermal and chemical influences. Ideal for machinery, automation, and industrial installations.
| Product | Temperature | Cross-sectional area (mm²) | Certification | Data Sheet |
| HELUTHERM® 145 | -55°C to +145°C | 0.25–240 | EAC, DNV, UKCA, CPR Class (Eca, Dca) | 50999 |
| HELUTHERM® 145 UL/CSA 600V | -55°C to +145°C | 0.25–50 | EAC, DNV, UKCA, UL, CSA | 59473 |
| HELUTHERM® 145 UL/CSA 300V | -55°C to +145°C | AWG 10–24 | UKCA, UL, CSA | 61817 |
| HELUPOWER® THERMFLEX® 145-Single | -55°C to +145°C | 6 - 400 | UKCA | 75486 |
| HELUPOWER® THERMFLEX® 145 | -55°C to +145°C | 50 - 400 | UKCA | 17001667 |
| HELUPOWER® THERMFLEX® 145-C | -55°C to +145°C | 16 - 300 | UKCA | 17001676 |
180°C temperature-resistant silicone cables
These cables are designed for applications requiring exceptional heat resistance. With an operating temperature range of -60 °C to 180 °C, they provide maximum safety and reliability in demanding industrial environments. Silicone insulation ensures excellent flexibility, electrical stability, and resistance to thermal stress. Perfect for furnaces, heating systems, and installations exposed to extreme temperatures.
| Product | Temperature | Number of cores | Cross-section | Certification | Data Sheet |
| SiHF | -60°C to +180°C | 2 - 25 | 0.5–35 | EAC, UKCA | 22989 |
| SiHF UL/CSA | -60°C to +180°C | 2 - 41 | 0.5–35 | EAC, UKCA, UL, CSA | 23214 |
| SiHF-C-Si | -60°C to +180°C | 2 - 25 | 0.5–35 | EAC, UKCA | 23151 |
| SiHF/GL-P | -60°C to +180°C | 2 - 24 | 0.75–25 | EAC, UKCA | 23062 |
| SiHF-C-Si UL/CSA | -60°C to +180°C | 2 - 12 | 0.5–10 | EAC, UKCA, UL, CSA | 22637 |
| THERMFLEX® 180 EWKF | -60°C to +180°C | 2 - 20 | 0.75–6 | EAC, UKCA | 74992 |
| THERMFLEX® 180 EWKF-C | -60°C to +180°C | 2 - 20 | 0.75–6 | EAC, UKCA | 79804 |
FEP temperature-resistant cable (205°C)
FEP-insulated cables are the perfect choice for applications with demanding thermal conditions. With an operating temperature range of -100 °C to 205 °C, they offer excellent chemical resistance, electrical stability, and a long service life. Their durable design makes them ideal for automation, machinery, and industrial installations where reliability and safety are critical.
205°C single-core FEP temperature-resistant cable
These single-core wires with FEP insulation are designed for applications requiring excellent thermal and chemical resistance. With an operating temperature range of -100 °C to 205 °C, they deliver reliable electrical performance, a long service life, and outstanding resistance to harsh environments. Ideal for machinery, automation, and industrial installations where safety and stability are critical.
PTFE single core cable (-190°C to +260°C)
PTFE single cores are designed for applications requiring exceptional temperature and chemical resistance. With an operating range from -190 °C to 260 °C, they deliver excellent electrical performance, a long service life, and maximum safety. Ideal for machinery, automation, and industrial installations where reliability under demanding conditions is critical.
Glass silk cables (-60°C to +400°C)
Glass silk cables are designed to withstand extreme thermal conditions, with an operating temperature range of -60 °C to 400 °C. Glass fiber insulation ensures outstanding heat resistance, mechanical strength, and a long service life. Ideal for furnaces, heating systems, and industrial installations where extreme temperatures and reliable electrical performance are essential.
Single core glass silk cables (up to 600°C)
Glass silk single cores are designed for applications requiring exceptional heat resistance. With an operating temperature range of up to 600 °C, they deliver reliable electrical performance, excellent mechanical strength, and a long service life. Ideal for furnaces, heating systems, and industrial installations where maximum safety and durability are essential.
UL/CSA-certified temperature-resistant cable
HELU's UL/CSA-certified temperature-resistant cables include:
- HELUTHERM® Single-Core UL Style 3512
- HELUKABEL® Single-Core UL Style 3135
- HELUTHERM® 145 UL/CSA 300V
- HELUTHERM® 145 UL/CSA 600V
- SiHF-C-Si UL/CSA
- SiHF UL/CSA